A new paradigm in digital twin technology

Innovative software solutions to automatically generate physics based virtual replica of your asset for fast prototyping and to unleash its full potential

TECHNOLOGY

NEWTWEN PROPRIETARY KNOW HOW:
OUR SOFTWARE SOLUTIONS FULLY AUTOMATE DIGITAL TWINS GENERATION

Starting from asset geometry and materials, our Digital Twins Compilers automatically generate the most accurate real-time, adaptive and embeddable digital copy of the specific asset, ready-to-use in a simulation environment and which can be integrated directly on chip.

 

Take the machine
and let our software do the rest

Our software has been designed to fully automatize
the process of constructing a digital twin for an electrical device

1

IMPORT YOUR DATA

The 2D/3D CAD model with the geometry and materials of the physical asset can be directly uploaded into the software with a user-friendly interface. It will automatically recognize and de-structure the most relevant geometrical parts for rendering an accurate digital copy, ready-to-use in a simulation environment and embedded hardware.

2

ELECTROTHERMAL ANALYSIS AND MODEL COMPRESSION

In this phase, electromagnetic and thermal analysis lead to the model compression obtaining a physical object. The compression results in the simplification of the starting geometry while maintaining a high level of accuracy and allowing for real-time on-chip integration.

3

MODEL FITTING WITH MACHINE LEARNING

Import a temperature measurement data by simply recording the housing’s surface. Thanks to machine learning algorithms integrated into our software, the digital twin is calibrated to become the most accurate replica of the original system.

4

IMPLEMENT AND COMPILE YOUR EMBEDDED DIGITAL TWIN

The software integrates a code generation of the digital twin ready to be embedded in simulation environments, such as Matlab and Simulink, and hardware.

USE CASES

“The best digital twin of your electric drive with unprecedented accuracy,
real-time implementation and advanced diagnostic capabilities”

FAST PROTOTYPING

The digital twin compilers allow to minimize the effort needed in new specific electromechanical system development such as Power Converters & Electric Machines.

It allows to shorten the path towards sustainable innovation by reducing both the development timing and the cost associated, therefore reducing time to market and minimizing manufacturing costs.

SOFT SENSING

The digital twin can be exploited as a software sensor being able to estimate relevant parameters such as temperature, torque, power and many others, in critical and inaccessible points where direct measures cannot be retrieved. This allows to unlock additional features and benefits.

Key Features and Benefits

“The best digital twin of your electrical and electronic systems, with unprecedented accuracy, real-time implementation and advanced diagnostic capabilities”

Real-time monitoring

Our digital twin generates a compressed but accurate model which allows for an optimal real-time functioning and monitoring of temperatures which cannot be directly measured. Moreover, it generates a massive amount of data on the physic asset operation that can be used for IoT-based systems and cloud platforms

Optimal cooling and control management

Our software generates smart soft-sensors that allows for cooling and control optimization with an increase in performance and safety and a decrease in production costs by lowering the number of Physical redundant sensors

Predictive behavior and what if scenario

Our solution provides predictive behaviours that allows to optimize speed and load references. This in turns results in

  • higher efficiency and energy saving
  • an increase in lifespan up to 20%
  • significantly lower maintenance and operational cost

    Fault and detection predictive maintenance

    The adaptive capacity of our software ensures:

    • higher reliability and safety
    • lower downtime costs

      Lower development costs

      Our platform saves a huge number of working hours for the thermal modelling and allows to reduce the development time for orders of magnitude and third-party software

      Lower production costs

      With NEWTWEN you can save many production costs. Our software enables for:

      • reduce bill of material complexity
      • energy content reduction up to7-10% unchanging reachable mileage
      • engine size reduction up to 15-20% thanks to operational optimization without losing performances

      The Digital Transformation is finally here: join us in accelerating electrification through the digitalization of your platforms!

      Contact us and learn more about our software solutions.