A new paradigm in digital twin technology

Innovative software solutions to generate a physics based virtual replica of your asset for fast prototyping and to unleash its full potential

TECHNOLOGY

NEWTWEN PROPRIETARY KNOW-HOW:

Our software can rapidly generate real-time embedded digital twin solutions for model predictive control and diagnostics of electromechanical systems

Starting from asset geometry and materials, our Digital Twins Compilers generate a highly accurate real-time, adaptive and embeddable digital copy of the specific asset, ready-to-use in a simulation environment and which can be integrated directly On-Chip.

 

Take the machine
and let our software do the rest

Our software has been designed to fully streamline
the process of constructing a digital twin for an electrical device

1

IMPORT YOUR DATA

The 2D/3D CAD model with the geometry and materials of the physical asset can be directly uploaded into the software with a user-friendly interface. It will automatically recognize and de-structure the most relevant geometrical parts for rendering an accurate digital copy, ready-to-use in a simulation environment and embedded hardware.

2

ELECTROTHERMAL ANALYSIS AND MODEL COMPRESSION

In this phase, electromagnetic and thermal analysis lead to the model compression obtaining a physical object. The compression results in the simplification of the starting geometry while maintaining a high level of accuracy and allowing for real-time on-chip integration.

3

MODEL FITTING WITH MACHINE LEARNING

Import a temperature measurement data by simply recording the housing’s surface. Thanks to machine learning algorithms integrated into our software, the digital twin is calibrated to become the most accurate replica of the original system.

4

IMPLEMENT AND COMPILE YOUR EMBEDDED DIGITAL TWIN

The software integrates a code generation of the digital twin ready to be embedded in simulation environments, such as Matlab and Simulink, and hardware.

USE CASES

“The best digital twin of your electric drive with unprecedented accuracy,
real-time implementation and advanced diagnostic capabilities”

FAST PROTOTYPING

The digital twin compilers allow you to minimize the effort required in new specific electromechanical system development of Power Converters & Electric Machines.

It allows to shorten the path towards sustainable innovation by reducing both the development timing and the cost associated, therefore reducing time to market and minimizing manufacturing costs.

SOFT SENSING

The digital twin can be exploited as a software sensor being able to estimate relevant parameters such as temperature, torque, power and many others, in critical and inaccessible points where direct measures cannot be retrieved. This allows to unlock additional features and benefits.

Key Features and Benefits

“The best digital twin of your electrical and electronic systems, with unprecedented accuracy, real-time implementation and advanced diagnostic capabilities”

Real-time monitoring

Our digital twin generates a compressed but highly accurate model which allows for optimal real-time performance and monitoring of temperatures that cannot be directly measured. Moreover, each Digital Twin generates valuable insight into the operating characteristics of the device, which can be used for IoT-based systems and cloud platforms. 

Optimal thermal management

Our software generates smart soft sensors that allow for thermal management and control optimization,  increasing performance and safety while decreasing production costs and the number of redundant physical sensors. 

Predictive behavior and what-if scenarios

Our models predict system behavior based on real-world environmental operating conditions, that allowing you to optimize speed and load references.

This in turn results in:

  • higher efficiency and energy saving
  • an increase in lifespan up to 20%
  • significantly lower maintenance and operational costs

Fault and detection predictive maintenance

The adaptive capacity of our software ensures:

  • higher reliability and safety
  • lower downtime costs

Lower development costs

Our platform saves a huge number of working hours for  thermal modeling and allows you to reduce development time by orders of magnitude compared to third-party software

Lower production costs

With NEWTWEN you can save many production costs.

Our software allows you to:

  • reduce bill of material complexity
  • energy usage reduction by up to7-10% while maintaining the same range
  • engine size reduction up to 15-20% thanks to operational optimization without losing performance

Embedded Digital Twin Technology is finally here: join us in accelerating electrification through the digitalisation of your platforms.

Contact us to learn more about our software solutions.